InnoTrans 2024: For the first time, PJM is presented with 4 companies

PJM will be presenting itself four times at this year's industry highlight. PJ Messtechnik, PJ Monitoring, PJ Motion and RCC will be represented with their areas of expertise.

With these 4 business areas, PJM is now a strong partner throughout the entire life cycle of a rail vehicle and can take on all tasks relating to the authorization of rail vehicles. The range of services includes consulting from the initial idea and authorization management by PJ Motion, engineering and vehicle testing by PJ Messtechnik, and the portfolio as an accredited inspection body by RCC. The portfolio is supplemented by digital applications for goods trains such as automatic brake testing or the most comprehensive smart train functions currently available in the freight wagon sector. ‘Through organic, sustainable growth and the consistent expansion of infrastructure and specialist areas, PJM has firmly established in the rail industry. This is reflected, among other things, in the fact that larger project volumes are being commissioned in the area of vehicle testing and engineering,’ says Martin Joch, CEO of PJ Messtechnik.

The automatic brake testing and smart train functionalities provided by PJ Monitoring are attractive applications in the freight wagon sector: ‘Our brake testing system is of great interest to large rail transport companies, smaller private railways and also wagon keepers, as it solves several key problems. Train preparation is shortened and the shortage of skilled labor as well as increasing costs due to higher personnel expenses and inflation are significantly cushioned. The system saves time and money and creates efficiency - all of which is urgently needed in rail transport,’ says Günter Petschnig, CEO of PJ Monitoring.

PJ Motion is the youngest company in the PJM group, but has already established itself as a renowned partner after just one year, particularly in authorization management. ‘The focus of our projects is clearly on authorization management. Our expertise in the 4th railway package is in hight demand because we can reduce complexity and provide objective decision-making support in terms of technical and economic challenges,’ says Thomas Hofer, CEO of PJ Motion.

PJM at InnoTrans: City Cube/ Hall A / 220

The automatic brake test and the WaggonTracker system will also be showcased on various freight wagons in the outdoor area:

  • TATRAVAGÓNKA a.s., T4 / 60
    Load Monitoring System: TransAnt GmbH, T8 / 60
    WaggonTracker system: Erciyas Rail Raylı Ulaşım Araçları San. A.Ş: T2 / 17
PJM-Innotrans-2024

PJ Messtechnik

  • Accredited test center ISO/IEC 17025 including the test areas running behavior, fatigue strength, brakes, acoustics, aerodynamics, pantograph (new test area)
  • Engineering / design CAD, calculation FEM, simulation MBS / certification AAR WABL Committee
  • Development & series production of instrumented wheelsets
  • Autonomous measuring systems for rail vehicles and infrastructure

PJ Monitoring

  • Digital rail freight transport
  • Digital overall system WaggonTracker
  • Automatic brake testing & load weight monitoring
  • Smart freight train & Europe's most intelligent goods train

PJ Motion GmbH

  • Authorisation management according to the 4th railway package
  • Project management / technical project management
  • Bid and tendering support
  • Feasibility studies
  • ECM implementation
  • Asset management 

RCC Railway Competence & Certification GmbH

  • Notified body interoperability (Notified Body) NB 2697
  • Independent assessment body (Assessment Body) AT/35/0122/0400
  • Designated body Austria (Designated Body) ID 2021-0.881.187
  • ECM certification body EIN: AT/30/0421/0001
  •  

Video: Dynamic tests of ČD's passenger coaches

PJM played an important metrological role in the new Viaggio Comfort passenger coaches, which will enrich the fleet of Czech Railways České dráhy and were developed and manufactured by Siemens Mobility.

PJM carried out test runs on the entire Austrian railway network, including high-speed trains on the Westbahn line, in the Alpine terrain in Tyrol and on the Semmering Railway (UNSECO World Heritage Site). The driving behaviour and brakes were tested at 230 km/h or in extremely wintry conditions in the snow.

PJM was also commissioned with the development and production of the measuring wheelsets.

Video

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New service jet from Stadler for ÖBB: Dynamic tests and instrumented wheelsets

ÖBB-Infrastruktur AG has procured a new fleet of rescue trains with 18 new service jets from Stadler. The low-emission and multifunctional vehicles will be in operation throughout Austria, travelling at speeds of up to 160 km/h. PJM was commissioned as an accredited test center in accordance with ISO/IEC 17025 for the test runs. The dynamic tests are being carried out in co-operation with the ÖBB mechanical measurement group. PJM was also responsible for the production and development of the instrumented wheelsets. The vehicle tests for the areas of running behavior, brakes, acoustics and pantographs will take place throughout Austria and are expected to be completed in autumn 2024. For unrestricted track access in Austria, the test runs were carried out in test zone 5c, for vehicle authorization for radius curves down to 100 meters. "The instrumented wheelsets were specially developed and manufactured for these specifications in very tight curves. Our wheelsets have proven themselves in the dynamic tests," says Martin Joch, CEO of PJ Messtechnik GmbH.

The new generation of service jets required some innovations in the test runs. "Due to the new standards, these demanding tests were carried out on the ÖBB network for the first time. The results of the test runs are extremely precise and reliable and form a solid basis for evaluating the rail vehicle," says test manager Roman Schmid, ÖBB Produktion GmbH.

Video dynamic tests

Media release

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Styrian governor Christopher Drexler visits PJM

A lot is happening at our location. This week, we were honored to welcome the Governor of Styria at PJM. IT was a pleasure to report Christopher Drexler on our technologies and discuss developments in the railway industry.

Styria as an industrial centre is home to internationally renowned companies and world market leaders. The railway industry also creates products, technologies and services that are known far beyond the borders of this green province. A few figures at a glance:

  • R&D ratio: 5.17% of GDP
  • R&D expenditure: EUR 2.67 billion
  • Universities & Universities of applied sciences: 9
  • Students: 63,000
  • Number of companies: 100,000+ (including sole proprietorships)

 

Expanding headquarters: New hall for instrumented wheelsets

The instrumented wheelset expertise is made up of several elements that PJM combines with each other. PJM perfectly matches measurement technology, experience as an ISO/IEC 17025 accredited test centre, engineering expertise and 10 years of experience in the development and production of measuring wheelsets.

PJM has now also raised its infrastructure and technical equipment to a new level. The new part of the building has been equipped with a comprehensive range of equipment to ensure the highest levels of precision, stability and standard in metrological terms. In addition, the expanded infrastructure will enable even faster throughput times and project processing in future. The equipment includes, among other things

  • Mobile test rig for measuring wheelsets for all track gauges and calibration during test runs on site
  • Premises for the parallel production of 12 instrumented wheel sets
  • Indoor crane and two electric forklifts
  • ESD-protected working environment
  • Air-conditioned room (for consistently ideal conditions, for example when attaching strain gauges)
  • Dynamic test rig for end-of-line testing of instrumented wheel sets
  • Fine balancing in accordance with ISO13260 limits

The dovetailing of theory with practical testing experience is a great added value for our customers,’ says Martin Joch. He continues: ‘The instrumented wheelset infrastructure guarantees the highest measurement quality for every phase and every requirement. In combination with our specialised knowledge in engineering and our many years of experience in dynamic testing, we offer vehicle manufacturers a considerable portfolio of knowledge and services.’

This makes PJM a strong partner in the field of measuring wheelsets:

  • All processes and project steps relating to measuring wheelsets are handled by PJM in-house and from a single source
  • This also results in short throughput times
  • Calculation, design, production, calibration and balancing
  • Powerful telemetry system: Thanks to the extensive equipment, 12 measuring wheelsets can be operated simultaneously
  • PJM offers solutions for every application and every wheel geometry (not just standard solutions)

https://pjm.co.at/en/wp-content/uploads/sites/2/2024/05/PI-PJM-Messradsatzhalle-5-2024-EN-Web.pdf

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News around the world: PJM in the international railway press

Fancy a read? We have quite a choice of articles! In recent weeks, PJM has been the subject of reports on a wide variety of topics. We have put together a small selection.

Rail freight: Automated brake test on Swiss freight trains

Railvolution: SBB Cargo receives type approval für automatic brake test

Railway Pro: Nevomo engage PJ Motion

Railfreight China: Nevomo and PJ Motion

Railway International: PJM expands its services with PJ Motion

 

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1 year in 1 minute: The PJM review 2023

Our teams worked on 90 projects, we grew and fully automated a process for the first time in the history of rail transport. A short video portrait of our numerous activities this year.

Video: Aerodynamic tests for new nightjet generation of ÖBB

The first journey of the new generation of ÖBB Nightjets is coming soon: from 10 December, the new Generation Viaggio Next Level night coaches will be in service in Austria and Germany. Rail passengers look forward to a wide range of comfort categories and technical innovations.

PJM was commissioned with the overall approval in cooperation with ÖBB. As an accredited test laboratory according to ISO/IEC 17025, the Austrian system specialist was in charge of the design and production of the measuring wheelsets as well as for the approval tests in the areas of running behavior, fatigue strength, acoustics and aerodynamics.

The aerodynamic vehicle tests were performed at speeds of over 200 km/h. In the course of these measurements, compliance with the permissible aerodynamic stresses was checked on the train platform, on the open track and in tunnels. The required boundary conditions in Austria can currently only be realised on the Westbahn line, which is why the test runs took place between Vienna and Linz.

Eco-friendly travelling comfort "Made in Austria"

Austria's railway expertise is reflected in the modern night trains. With the new Nightjets, ÖBB is expanding its role as market leader in the European night train business: Siemens Mobility was responsible for the development, the carriages were manufactured in Vienna and the bogies and wheelsets come from Graz. PJM carried out the approval tests and the measuring wheelsets were designed and manufactured in the headquarters of Graz.

Video of high speed test runs

PJM media release

Media release of ÖBB (in German language)

 

 

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Testing the fatigue strength of a container freight wagon at MFL

The fatigue strength tests are used to check that the rail vehicle can withstand the operational loads. There are different test methods for determining the operational strength, such as static tests or impact tests. An important part of this is the pressure frame test, in which the vehicle frame is subjected to loads in an empty and loaded state. The mobile compression frame has proved particularly effective in this respect. With PJM's own development, it is possible to carry out the tests directly at the manufacturer's premises and to use the infrastructure on site or in the vicinity. This was recently the case at Maschinenfabrik Liezen, which offers a perfect infrastructure. For an Italian wagon manufacturer, fatigue tests according to EN 12663 were carried out with the mobile pressure frame.

Short video on the tests: https://youtu.be/qoLnUP4iJEk

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Approval tests in Ireland for Geismar Italia S.p.A

Two types of track inspection vehicles will be in operation on the Irish rail network in the future. For the approval tests, the world-renowned manufacturer of track construction machines relied on PJM's expertise. The approval tests took place in Ireland - typical Irish weather included.

Get the full press release:

https://pjm.co.at/en/wp-content/uploads/sites/2/2023/07/PI-PJM-Geismar-EN-07-2023.pdf

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PJ Messtechnik GmbH
PJ Monitoring GmbH

Waagner-Biro-Straße 125
8020 Graz
Austria

Tel.: +43 316 228454
Fax: +43 316 228454-15
[email protected]

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