automated brake test

Styrian Future Conference 2024: PJM takes part as innovation award winner

Companies and scientific institutions from Styria are coming together this year under the motto of cooperation. The Future Day is a platform for new ideas, knowledge exchange and future-shaping projects. The “Future Day” is organized by SFG, the Province of Styria and JR.

PJM has been invited as a winner of the Innovation Award 2024 and will put the spotlight on its unique automatic brake test. It is the first and only approved system that automates a complex, manual process. The brake testing system is already in use at SBB Cargo and on board of several pilot trains in Europe.

Automated rail freight transport is crucial in order to become more attractive, competitive, faster and safer and to cushion the demographic-related shortage of skilled labor. The focus is also shifting to environmentally friendly rail transport in order to achieve the climate targets that have been set.

InnoTrans 2024: For the first time, PJM is presented with 4 companies

PJM will be presenting itself four times at this year's industry highlight. PJ Messtechnik, PJ Monitoring, PJ Motion and RCC will be represented with their areas of expertise.

With these 4 business areas, PJM is now a strong partner throughout the entire life cycle of a rail vehicle and can take on all tasks relating to the authorization of rail vehicles. The range of services includes consulting from the initial idea and authorization management by PJ Motion, engineering and vehicle testing by PJ Messtechnik, and the portfolio as an accredited inspection body by RCC. The portfolio is supplemented by digital applications for goods trains such as automatic brake testing or the most comprehensive smart train functions currently available in the freight wagon sector. ‘Through organic, sustainable growth and the consistent expansion of infrastructure and specialist areas, PJM has firmly established in the rail industry. This is reflected, among other things, in the fact that larger project volumes are being commissioned in the area of vehicle testing and engineering,’ says Martin Joch, CEO of PJ Messtechnik.

The automatic brake testing and smart train functionalities provided by PJ Monitoring are attractive applications in the freight wagon sector: ‘Our brake testing system is of great interest to large rail transport companies, smaller private railways and also wagon keepers, as it solves several key problems. Train preparation is shortened and the shortage of skilled labor as well as increasing costs due to higher personnel expenses and inflation are significantly cushioned. The system saves time and money and creates efficiency - all of which is urgently needed in rail transport,’ says Günter Petschnig, CEO of PJ Monitoring.

PJ Motion is the youngest company in the PJM group, but has already established itself as a renowned partner after just one year, particularly in authorization management. ‘The focus of our projects is clearly on authorization management. Our expertise in the 4th railway package is in hight demand because we can reduce complexity and provide objective decision-making support in terms of technical and economic challenges,’ says Thomas Hofer, CEO of PJ Motion.

PJM at InnoTrans: City Cube/ Hall A / 220

The automatic brake test and the WaggonTracker system will also be showcased on various freight wagons in the outdoor area:

TATRAVAGÓNKA a.s., T4 / 60
Load Monitoring System: TransAnt GmbH, T8 / 60
WaggonTracker system: Erciyas Rail Raylı Ulaşım Araçları San. A.Ş: T2 / 17

PJ Messtechnik

Accredited test center ISO/IEC 17025 including the test areas running behavior, fatigue strength, brakes, acoustics, aerodynamics, pantograph (new test area)
Engineering / design CAD, calculation FEM, simulation MBS / certification AAR WABL Committee
Development & series production of instrumented wheelsets
Autonomous measuring systems for rail vehicles and infrastructure

PJ Monitoring

Digital rail freight transport
Digital overall system WaggonTracker
Automatic brake testing & load weight monitoring
Smart freight train & Europe's most intelligent goods train

PJ Motion GmbH

Authorisation management according to the 4th railway package
Project management / technical project management
Bid and tendering support
Feasibility studies
ECM implementation
Asset management

RCC Railway Competence & Certification GmbH

Notified body interoperability (Notified Body) NB 2697
Independent assessment body (Assessment Body) AT/35/0122/0400
Designated body Austria (Designated Body) ID 2021-0.881.187
ECM certification body EIN: AT/30/0421/0001

General / Waggon Tracker - 09/19/2024

Railway Gazette provides an in-depth article on smart train technology

The international railway magazine Railway Gazette analyses the digitalisation of goods trains in Europe and takes a detailed look at our smart goods train concept. Get the in-depth article on the development steps and benefits of intelligent freight trains.

Get the full article in July's issue of Railway Gazette

2024-08-07 08_28_51-RailwayGazette-Smart-Train-07-2024

General / Waggon Tracker - 08/07/2024

Styrian governor Christopher Drexler visits PJM

A lot is happening at our location. This week, we were honored to welcome the Governor of Styria at PJM. IT was a pleasure to report Christopher Drexler on our technologies and discuss developments in the railway industry.

Styria as an industrial centre is home to internationally renowned companies and world market leaders. The railway industry also creates products, technologies and services that are known far beyond the borders of this green province. A few figures at a glance:

R&D ratio: 5.17% of GDP
R&D expenditure: EUR 2.67 billion
Universities & Universities of applied sciences: 9
Students: 63,000
Number of companies: 100,000+ (including sole proprietorships)

General / Waggon Tracker - 06/07/2024

State Prize for Digitalisation 2023 for PJM

A railway project was honoured with the Austrian State Prize for Digitalisation 2023. The automatic brake testing system from PJM emerged as the winner in the ‘Digital Transformation and Innovation’ category. State Secretary Claudia Plakolm and Harald Kräuter, ORF Director of Technology and Innovation, presented the award to CEO Günter Petschnig and COO Christoph Lorenzutti from PJ Monitoring GmbH.

‘We are delighted to receive this award for two reasons. The fact that a rail project was honored underlines the importance of rail freight transport in an economic and climate policy context. 10 years of development work, high investments and perseverance have been rewarded. This is great recognition for our entire team,’ says Günter Petschnig. He adds: ‘SBB Cargo is a great development partner. Such complex projects can only be successfully completed if all project partners pull together. A big thank you for the commitment, the belief in the technology and the great collaboration.’

Short video on the automated brake test and its benefits

Press release

‘The quality of the projects awarded this year as part of the State Prize for Digitalisation is impressive. You can see how much innovative strength there is in Austria in this core area, which is crucial for a successful future. I am delighted that we have been able to bring some particularly outstanding ideas to the fore with today's awards. On behalf of ORF, I would like to congratulate all of the award winners,’ emphasised Harald Kräuter, ORF Director of Technology and Innovation.

The jury of experts evaluated the open-topic submissions according to a catalogue of criteria such as degree of innovation, quality of implementation, high usability, added value for users and market potential. The submission phase was organized by the FFG (Austrian Research Promotion Agency). The jury's statement: ‘The submission Digital Rail Transport - Automated Brake Test enables the digitalization of the previously manual inspection of brakes in rail transport using special sensor technology and remote evaluation via mobile operating devices. This reduces the manual effort and duration of the brake test. By automating this inspection process, the physical strain on staff and the time required for the inspection are reduced. This means that the rolling stock can be put back into service more quickly and enables rail transport capacities to be increased. This patented system has already been approved and is being used successfully by the SBB Cargo.’

PJM_Automatische_Bremsprobe_@SBBCargo-klein

‘The State Prize for Digitalisation shows that Austria is a strong location for digital innovations. We must continue to develop our qualities in a targeted manner and, above all, further strengthen digital skills throughout Austria. They are an important basis for successful digital transformation and innovative companies. I would like to congratulate all the award winners who are making new digital success stories possible for the whole of Austria and are attractive role models for other companies and institutions,’ said State Secretary for Digitalisation Claudia Plakolm.

‘Digitalisation is a decisive factor for growth and broad prosperity, which we must use in a targeted manner in Austria. Openness to technology is the indispensable basis for innovations that secure our competitiveness and thus our entire way of life. I am impressed by the achievements of the award winners and congratulate them warmly. Because they tackle and implement - that is the right spirit for the future,’ said a delighted Federal Chancellor Karl Nehammer.

PJM_Staatspreis_Digitalisierung-007klein

General / Waggon Tracker - 05/15/2024

Nomination for the State Prize for Digitalisation

The most innovative digital projects and products were sought, evaluated and selected by a top-class jury according to a wide range of criteria. The submission phase took place together with the FFG (Austrian Research Promotion Agency). We are delighted that our project "Digital Rail Transport: Automatic Brake Test via Tablet" has been nominated. The decision on the State Prize Digitalisation 2023 will be made at the JOYN ORF 4GAMECHANGERS Festival 2024.

Watch live on TV or via Facebook:

14 May 2024 at 8.00 pm

Further (German) information on: https://www.digitalaustria.gv.at/WissensWert/Events-Digital-Austria/Staatspreis-Digitalisierung.html

General / Waggon Tracker - 04/19/2024

Innovation Award for automated brake testing system

The brake testing system is the best digital project and was honoured with the Innovation Award 2024. The coveted award was presented by Barbara Eibinger-Miedl, member of the Styrian government, and Christoph Ludwig, Managing Director of SFG.

Renowned jury members, including Sabine Hertlitschka from Infineon Technologies and representatives from institutions such as the Austrian Patent Office, the Institute of Industrial Science and AWS, determined the most outstanding projects in the categories of sustainability and digitalization in a two-stage selection process. The assessment criteria included innovation content, overall economic effect and market opportunities.

The award was combined with a personal visit from the Provincial Councillor for Economic Affairs, who not only showed great interest in the automatic brake test, but was also impressed by the entire PJM service portfolio, the headqaurters and the technical equipment. Provincial Councillor Eibinger-Miedl warmly congratulated and emphasised: "Mobility in particular is a field of strength in Styria and PJM is one of the innovation companies." Günter Petschnig was delighted with the award. "We have a great team and a great network with our partners such as SBB Cargo. We have had massive investments for developing the automatic brake test and further innovations, and we keep drive forward new technologies. The award is a great pleasure for us!"

Photos: With courtesy of SFG / Oliver Wolf

General / Waggon Tracker - 03/25/2024

FS Logistics Business Unit continues fleet upgrade with PJM’s smart train portfolio

Combining transport efficiency with safety is an important requirement for Mercitalia Intermodal in daily intermodal transport. The Italian wagon operator has therefore been focusing on digital monitoring functionalities and automated processes for several years. The transformation of the existing fleet into Smart Train freight wagons is being systematically implemented. This year, at least another 180 wagons will be modernized, while around 200 wagons - mainly of the T3000 type - have been upgraded in the past two years. Mercitalia Intermodal began upgrading its freight wagon fleet back in 2017.

The benefits of the Smart Train functions are far-reaching: shorter delivery times thanks to automated processes in the track environment, predictive maintenance logic and condition-based maintenance models reduce costs while increasing reliability, efficiency and the general safety of rail transport.

Media release

General / Waggon Tracker - 02/16/2024

2nd award for the "Smart Train" from Mercitalia Intermodal

The smartest goods train in Europe has been honoured for the second time. Following the Austrian Mobility Award 2023, which was presented to Günter Petschnig and Christoph Lorenzutti in Vienna in September, Mercitalia Intermodal - Polo Logistica Group FS was honoured as "Logistico dell'Anno 2023" in Italy. The goods train is equipped with a wide range of monitoring and automation functions based on PJM's WaggonTracker system. Congratulations!

Details & all functions of Europes most intelligent goods train

Artikel Auszeichnung (in italienischer Sprache)

General / Waggon Tracker - 12/05/2023

The sensation in rail freight automation: BAV’s type approval for automatic brake testing

Now it's official: the automated brake testing system has been granted type approval by the Swiss “Federal Office of Transport” (Schweizer Bundesamt für Verkehr). Hence, the automated brake taste is the first approved system worldwide and the first far-reaching automated application in European rail transport. The system was developed with SBB Cargo and is a functionally safe application that has been trialled in various phases over several years. The project milestones in brief:

2017: First test trains
01/ 2022: Pilot train
03/2022: Positive review by TÜV Süd
11/2023: Operational approval by BAV

The automated application provides many benefits:

- Enormous time saving: for a 500 m long goods train, the time saved is around 75 minutes (35 minutes each for 2 shunters)

- Faster, more reliable and safer: the brake check can be carried out automatically by the train driver, is more reliable and increases safety (thanks to the consistent quality of the brake check and the system's objective evaluation criteria).

- Freight wagon downtimes are significantly reduced, while terminal turnaround times are increased.

- The implementation of an automatic brake test brings a concrete and - this is particularly important - immediate improvement for the railway companies.

- For the shunting staff and those responsible for brake testing, the automatic brake test means an improvement in the workplace situation. The interactive operation of a clearly displayed system replaces the strenuous, physically demanding manual inspection.

- The brake test is an essential part of the "1-person operation" that is gradually being implemented by railway companies such as SBB Cargo, particularly as a measure to manage the shortage of skilled labour resulting from demographic development.

Günter Petschnig, CEO of PJ Monitoring, looks back on several years of development: "It's a long way from the vision to the innovation of a completely new system. A major project of this size can only be successfully realised if the project partners work together step by step over several years. The teams at SBB Cargo and PJM have done a fantastic job. A big thank you to the stamina and commitment of everyone involved!"

Media release

General / Waggon Tracker - 11/30/2023