FS Logistics Business Unit continues fleet upgrade with PJM’s smart train portfolio

Combining transport efficiency with safety is an important requirement for Mercitalia Intermodal in daily intermodal transport. The Italian wagon operator has therefore been focusing on digital monitoring functionalities and automated processes for several years. The transformation of the existing fleet into Smart Train freight wagons is being systematically implemented. This year, at least another 180 wagons will be modernized, while around 200 wagons - mainly of the T3000 type - have been upgraded in the past two years. Mercitalia Intermodal began upgrading its freight wagon fleet back in 2017.

The benefits of the Smart Train functions are far-reaching: shorter delivery times thanks to automated processes in the track environment, predictive maintenance logic and condition-based maintenance models reduce costs while increasing reliability, efficiency and the general safety of rail transport.

Media release

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Technical lecture at the "48th Modern Rail Vehicles Conference"

The renowned symposium takes place every second year in Graz and is organised by the Institute for Railway Engineering and Transport Economics at Graz University of Technology. PJM will present a best practice model on the topic of "Automation and digital condition monitoring in freight transport" as part of a technical lecture. The focus will not only be on the technical implementation of a digital intermodal train, but also on the many benefits for the operator. 

Further information on the expert congress 

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Automated load monitoring system for DB Cargo

DB Cargo optimises the loading process of bulk cargo and equips 100 EAOS wagons with PJM's automatic load weight monitoring system. The WaggonTracker Load Monitoring System determines and displays relevant data in real time, in particular weight, overload, asymmetric loading and free capacity. Optionally, the loads on wheel discs, wheelsets and bogies can also be determined. The real-time results are displayed in the web portal or - depending on customer specifications – the results are visualised directly on the wagon by means of signal lamps. In the DB Cargo application, the automated system fulfils several parameters:

  • Control of the weighing data provided by customers
  • Avoiding of overloading
  • Avoiding time-consuming weighing carried out manually
  • Best possible utilisation and optimal utilisation of transports
  • Increased safety, as overloading of individual components is excluded

"Automatic load weight monitoring does optimise operations. By using sensors in future, the automated process will reduce the time required by determining the load weight, including its distribution," says Michael Wolkow, Head of Procurement, Equipment and Technology at DB Cargo AG.

Get more in the media release

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PJM at Railway Forum Berlin: presentation & Styrian event

The Railway Forum Berlin is Europe’s leading management conference of the railway industry. The industry get-together is taking place for the 8th time. This year, PJM will again present technological innovations in digital rail freight transport. There are several opportunities for you to see our digital solution around the WaggonTracker system live in Berlin:

  • Visit us at the joint ACStyria stand, stand C 10.
  • Short lecture by CEO Günter Petschnig: "Automation and digitalisation in intermodal transport", Thursday, 7 September, at 11.00 a.m. on the Exhibition Stage
  • Styria Coffee-Break: networking meeting with coffee and wine from the region, Wednesday, 6 September, 12:50, also at the ACStyria joint stand, stand C 10

Railway Forum Berlin, 6 - 7 September 2023

We look forward to your visit!

Invitation Styrian coffee break & wine taste: https://pjm.co.at/wp-content/uploads/2023/08/ACStyria-Berlin-2023-Web-neu_b.pdf

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InnoTrans 2022: PJM presents rail freight solutions

Our innovations will be presented at InnoTrans! We look forward to meeting you in person and talking shop about the current topics in the industry and our solutions in digital rail freight transport, vehicle testing according to ISO/IEC 17025 and engineering. Live in Berlin - we look forward to seeing you!

 

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Rail Live in Madrid: Solutions for digital rail freight

We are live at Rail Live 2021 in Madrid! On the booth of our industry partner Pilz GmbH, automation will be in the limelight. We present our digital overall system WaggonTracker which combines monitoring and automated brake test or automated load monitoring. There will be a presentation on the digital technology on the automated brake test (1st of December, stage 4). The two experts Gerhard Moser, Senior Manager Systems Integrations of Pilz GmbH and Christoph Lorenzutti, COO of PJ Monitoring, will talk about the solution for digital rail freight.

Get your free ticket: https://www.terrapinn.com/conference/rail-live/index.stm

We are looking forward to your visit at booth 82!

 

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Technical article on the load monitoring system in the magazine "Der Eisenbahningenieur"

A deep insight into the automated load monitoring system is provided by the German magazine “Der Eisenbahningenieur”. Get more on the technical design of the LoadMonitor, benefits for the loading process and medium-term and longrun positive effects.

Get the full story (in German language):

 

 

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Completed: 500+ wagons of Mercer & TRANSWAGGON equipped with automated load monitoring system

The capacity has increased many times over. Another big benefit is that the loading staff sees at once if the wagon is overloaded”, says Lothar Krebs, Deputy Sales Director of TRANSWAGGON in Hamburg when he is talking about the automated load monitoring system of PJM. Recently, the last of 512 wagons in total was equipped with the automated system. The wagons are in use by Mercer Holz which is one of the largest purchasers in Europe. More than 3.5 million tons of logs, chips and lumber are transported by rail every year.

Wood can have weight differences of up to 50% due to differences in density and moisture content which is a big uncertainty factor in loading the wagons. “We need reliable, stable monitoring of the loading process to protect against overlading of the wagons”, explains Jürgen Köhler, Division Manager for Rail and Ship Logistics at Mercer Holz. The load monitoring system meets all these demands: The system analyses the load and the load distribution during the loading process. Signal lamp indicate as soon as the maximum load capacity is reached. Further benefits:  real-time, precise and reliable data transfer and lists of train composition are provided per app, scan, NFC or manual input. “Mercer Holz pushes efficiency exemplarily and its wagon capacity is very high”, says PJM CEO Günter Petschnig. “By increasing the system efficiency and its safety significantly, the automated load monitoring system ensures a quick ROI.”

More information on the load monitoring system and its benefits: 

https://pjm.co.at/en/waggontracker/

Credit: TRANSWAGGON

 

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ETR magazine reports on the load monitoring system

The German special interest magazine ETR provides a deep insight into the load monitoring system in use by Mercer & TRANSWAGGON. Timber is a "difficult" transport material, due to its varying volume.upDepending on weather conditions, the weight of wood can vary by up to 50 %. The load monitoring system ensures the optimum load capacity during the loading process.

Get the full story (in German language):

 

 

Mercer & TRANSWAGGON rely on our automated load monitoring system

Mercer is a full-service-provider for timber industry and wood owners. The portfolio of the German, innovative company comprises pulp mills and a saw mill in Germany. Hence, these figures clearly show Mercer's relevance on the European continent: Every year, Mercer purchases over 7 million bank meters of wood, among it 5 million round timber. Over 3,5 million tons of wood are transported by rail. All in all that's over 2.000 block trains per year. 

Thus, Mercer Holz is one of the biggest wooden rail logistic providers in Europe. Wood is a very valuable raw material yet "difficult" for transporters. "Due to the different density and moisture, wood can differ in weight by up to 50%", says Jürgen Köhler, Head of Logistics at Mercer Holz GmbH. This is a great uncertainty factor having a significant impact on logistics: cost-effectiveness, security and error frequency. A perfect solution is the LoadMonitor-system by PJM. In addition to important data acquisition in real time via general monitoring functions, the LoadMonitor-system provided an automated loading process. "We need reliable, stable wagons and loading security - for both shipping companies and customers", summarizes Jürgen Köhler. Now. Mercer Holz has closed the gaps in the logistics process chain with the LoadMonitor. All essential information about freight wagons as well as an automatic loading control on site are covered by just one system.

Lothar Krebs, Deputy Sales Manager of TRANSWAGGON GmbH in Hamburg, brings a different perspective from the wagon keeper's point of view. "For our customers, a big issue is when vehicles are stopped or removed from the track. That costs time and money. His experience with the LoadMonitor-system: "The use of capacity has increased a lot. It's a great benefit that the loader can immediately see whether the wagon is overloaded or not". His conclusio: "The cooperation worked very well, as did the implementation of the PJM-system and the entire project management. The system runs very smoothly". He prognoses: "Digitalising rail freight is fundamentally correct and must be the future.”

Further information on our customers:

Mercer Holz GmbH

TRANSWAGGON group

 

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PJ Monitoring GmbH

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[email protected]

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